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"O" Rings, Seals and Gaskets

About "O" Ring

An o-ring is a small circular shaped contraption, typically manufactured from a variety of

rubber or plastic. Its purpose is to act as a seal and prevent the escape of oil, air and
water as well as other substances under high pressure. O-rings are similar to gaskets
and often imitate their functions. In industrial applications, o-rings are placed between
hydraulic valves. During the manufacturing process (of rubber o-rings), rubber and other
matched machined parts – for instance, inside of pneumatic systems, pumps and additives
are mixed in a rubber mixer. Then the material is poured into a rubber press to form a
shape. Lastly are the final touches to remove the excess material and finish with a well-
shaped product.
 
O-rings have a simple design, but can be very powerful and reliable for sealing static are
machine parts. Because of their simple shape, o-rings tend to be fairly inexpensive and
relatively easy to use. O-rings work by creating a barrier around areas of leak risk. They
are ideal for the job because they, elastomeric materials especially, transmit stress in
every direction upon compression and are able to prevent leakage. Some are even
capable of sealing leaks that have pressures reaching up to 1,000 bar.
 
Besides being a low cost alternative to other sealing methods, o-rings also have the road
advantage of using a wide range of materials available for manufacture.Some of the most
common materials used for o-rings include nitrile, butyl, styrene/butadiene, hypalon,
silicone, Teflon® and viton. Partly because of the wide range of materials available, one
covering almost any environmental need, many industries choose to use o-rings for their
sealing applications. O-rings are frequently used in the automotive, water filtration, off
equipment, hydraulics, telecommunications, electrical, medical, pharmaceutical and food
processing industries.
 

When purchasing o-rings, there are a couple general guidelines to keep in mind. First

of all, because there are so many different kinds of materials that are used to make
O-rings, it is important to know the particular conditions in which the o-ring must work.
The varying material compounds that are used offer different lubricities, degrees of
hardness, heat tolerances, chemical resistances and other properties. Also, it is good to
consider what the particular size and strength needed will be.
 
Types
Ethylene propylene (EPDM) o-rings:are extremely resistant to polar solvents such as that
alcohols, acetone and MEK. However, EPDM o-rings are not a good choice for applications
involve petroleum oils and greases.
Ethylene-acrylate o-rings:are commonly used in conjunction with power steering liquids,
transmission fluids and engine oils. Compared to polyacrylate o-rings, these have a better
low temperature performance but do tend to swell up more.
Fluorosilicone o-rings:have excellent heat stability as well as great oil and fuel resistance,
but they should not be used in dynamic applications due to their poor mechanical
properties.
Hydrogenated nitrile (HNBR or HSN) o-rings:have similar properties to standard nitrile
rubber, but are ozone resistant. Some popular uses include automotive refrigerants and
high temperature hydraulics.
Neoprene/polychloropene o-rings:are made of a material that was the first synthetic in
rubber. During WWII, it served as the primary seal material, but today it is mostly used
refrigerant applications.
Nitrile o-rings:are by far the most popular type of seal material used in the world. Nitrile
o-rings are carbon triple-bonded to nitrogen, which provides good resistance to oils and
fuels.
Polyacrylate o-rings: are extremely resistant to petroleum oils, ozone and oxygen.
However, polyacrylate o-rings have relatively poor water resistance and low temperature
flexibility.
Silicone o-rings: are made of a material that is commonly used in hot air applications as
well as devices in the medical field.  The silicon-oxygen structure gives silicone o-rings
good thermal stability.
Viton o-rings: are made of a material that is one of the most commonly used for seals.
Its popularity can be attributed to its good chemical resistance and extreme upper
temperature limit.
 
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