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"O" Rings, Gaskets and Seals

About Gaskets

Gaskets are used to create a tight seal

between two parts. The seal prevents gas or

fluid from leaking. A proper seal will prevent
leakage during temperature or pressure
changes. Some gaskets are made to withstand
electromagnetic and radio frequency
interference (EMI and RFI). Gaskets should be
more pliable than the two adjoining surfaces.
In order for gaskets to work properly, they must mold to the groves of both components.
Additionally, gaskets must be chemically compatible with the two joining surfaces. This
ensures a tight seal with no fluid or gas leaks. Gaskets are used in the aerospace,
automotive, aviation, electronics, military and transportation industries. Some
applications include air frames, appliances, business machines, compressors, elevators,
escalators, medical equipment, meters, turbines and valves.
 
While there are many types of gaskets, jacketed gaskets optimize temperature and the
chemical performance. These gaskets combine the temperature resistance of a metal
jacket with the sealing performance of a soft filler. Pressure needs, gasket geometry and
sealing issues are factors in selecting types of jacketed gaskets. Single jacket gaskets are
most basic type. Double jackets gaskets are available with double shell and corrugation
options. French style jacket gaskets with two- or three-piece construction have irregular
shapes.
Determining whether or not a gasket and its accessories are necessary and, if so, what a
type of material should be used can be confusing. If the application is calling for
something to be sealed in or out between environments (e.g. to prevent leakage of a fluid
from one area to another), then it is necessary to use a seal, o-ring or gasket. If there is
gap between two assemblies or surfaces, then a shim is required. Shims act as leveling
devices or as seals to prevent leakage. Whether or not to use a metallic or non-metallic

gasket depends on the substance being contained and the ambient environment. Other

factors include internal forces such as blowout pressure and hydrostatic end force, the
flange load, the temperature and the liquid or gas medium against which the gasket is to
seal.
There are many, many materials out of which gaskets may be manufactured. Types of
rubber include Neoprene, PVC, Hypalon, pure gum, Viton and food grade (FDA). Plastics
commonly used include Teflon, nylon, polyethylene (PE), polyurethane and Mylar. Sponge
rubber, such as silicone and open- and closed-cell rubber, is also used. Gaskets may be
made out of non-asbestos sheets, such as carbon filament, fiberglass, ceramic and Kevlar.
There many types of available soft materials, including the following: compressed sheet,
composition cork, felt, vegetable fiber, vulcanized hard fiber, chipboard and fishpaper.
Polyether, polyester and filter foam are three types of foam rubber. Of course, gaskets
can also be made of metal, some of which are carbon steel, stainless steel, nickel,
aluminum, brass and copper.
 
Types
Composite gaskets:are custom-fit to individual applications and are typically applied with
a gasket dressing or adhesive in assembly and sealing. Composite gaskets are made from
any combination of the following materials: cork, rubber, paper and felt.
Corrugated gaskets: are metal gaskets that may be surface-treated with ceramic, non-
asbestos or flexible graphite. Corrugated gaskets, which may be used with Teflon
envelopes, provide a seal at low seating stress.Die cut gaskets are made of materials that
can be cut before assembly.
Fibre seal rings: are diecut, water-jet cut or formed gaskets or rings that provide a seal
between two surfaces.
Flange gaskets: have protruding rims or lips that aid in the attaching process.
Foam gaskets: are made out of strips of plastic, foam or rubber
Head gaskets: are inserted between the cylinder head and the engine block. Head gaskets
prevent coolant from entering the cylinders.
Hollow tube gaskets: have a tubular cross section that is typically made out of rubber or
plastic.
Jacketed gaskets: combine the durability of a metal jacket with the sealing capability of a
soft gasket.
Silicone gaskets: (formed-in-place) are made from an uncured blend of a silicone
compound that is applied to the mating parts and allowed to cure after assembly.
 
 
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